Backup Power Solutions Sized for Maximum Life & Zero Failure
With over 38 years of DC power engineering experience, Helios Power Solutions supplies industrial battery banks configured specifically to withstand high ambient temperatures, deep cyclic loading, and unstable grid conditions.
Whether you require front-terminal VRLA AGM batteries for 19-inch telecom racks, high-temperature pure lead batteries operating up to +65°C without thermal runaway, or intelligent LiFePO4 rack modules with integrated BMS, our technical specialists calculate real-world autonomy targets, discharge curves, and recharge windows to guarantee lifetime reliability.
- High-Temperature Resilience: Pure lead electrochemistry designed for 15-year design life at 20°C and extended life at 40°C.
- Ultra-Fast Recharge Performance: Thin plate lead-carbon technology delivering rapid recharge cycles in Partial State of Charge (PSoC) applications.
- Severe Duty Chemistries: Lithium Iron Phosphate (LiFePO4) systems with 50% weight reduction and active battery monitoring.
- Substation & Switchgear Duty: High-rate discharge VRLA batteries optimized for 110V/220V switchgear tripping and control power.
ISO 9001:2015 Verified Battery Sizing & Capacity Engineering
Explore Industrial Battery Chemistries & Architectures
Select from six primary industrial battery platforms built for telecommunications, power generation, oil & gas, defence, and commercial UPS infrastructure.
High Temperature Pure Lead Batteries
Advanced NorthStar HT Red technology using pure lead electrochemistry to resist grid corrosion at elevated ambient temperatures up to +65°C.
12V Front Terminal · 40Ah – 210AhThin Plate Lead-Carbon Batteries
NSB BLUE+ series optimized for unstable mains grids and hybrid genset applications with ultra-fast recharge and PSoC cyclic resilience.
PSoC Cyclic Duty · 37Ah – 200AhFront Terminal VRLA AGM Batteries
6 FMX Series compact 12V AGM batteries with 12-year design float life, tailored for standard 19-inch and 23-inch telecom and DC racks.
12-Yr Float Design · 50Ah – 200AhLiFePO4 Lithium-Ion Rack Systems
SDA10 Series 48V/24V lithium phosphate batteries featuring smart BMS protection, RS485/RS232 comms, and 50% lower enclosure weight.
48V / 24V Rack Modules · 10Ah – 150AhExtreme Cyclic Lead-Carbon (EXC)
Deep-cycle lead-carbon cell architecture for solar, wind, and off-grid remote power systems delivering 7x the cyclic life of standard VRLA.
2V Monoblocks · 300Ah – 1000AhHigh-Rate UPS Sealed Lead Acid
6-GFMHR Series 12V high-rate discharge batteries designed specifically for short-runtime AC UPS backup power and data center protection.
High Discharge Rate · 80Ah – 200AhBattery Selection Matrix for Critical Applications
Compare performance parameters to identify the correct chemistry and profile for your site conditions.
| Chemistry / Platform | Design Life | Operating Temperature | Key Strengths | Primary Industrial Application |
|---|---|---|---|---|
| High Temperature Pure Lead | 15 Years @ 20°C | -40°C to +65°C | Extreme temperature tolerance, low self-discharge, reduced air conditioning demand | Remote Telecom Cabinets, Tropical Utility Sites, High-Ambient Sub-stations |
| Thin Plate Lead-Carbon | 12 Years @ 20°C | -40°C to +65°C | Ultra-fast recharge capability, zero sulphation under Partial State of Charge (PSoC) | Unstable Mains Grids, Hybrid Generator Off-Grid Power, Micro-Grids |
| Standard VRLA AGM (Front Terminal) | 12 Years @ 20°C | -15°C to +50°C | Cost-effective standby power, standard rack footprint, maintenance-free sealed construction | 110V/220V Switchgear Tripping, SCADA RTU Cabinets, Telecom Racks |
| LiFePO4 Lithium Iron Phosphate | 15+ Years / 4000+ Cycles | -20°C to +60°C | Integrated smart BMS, high energy density, 50% weight saving, zero maintenance | Compact Telecom Enclosures, Data Communications, Rapid Discharge Standby |
| High-Rate Discharge VRLA | 10–12 Years @ 20°C | -20°C to +50°C | High energy release over 5–15 minute runtimes, low internal resistance | Industrial AC UPS, Central Emergency Lighting, Control Room Backup |
Helios Priority Battery Availability
We maintain comprehensive warehouse stock of critical battery lines—including NorthStar HT Red high-temperature models and Shoto VRLA series—in regional hubs across Sydney, Auckland, Singapore, and Dubai. Standardized asset owners benefit from allocated stock holding, routine battery capacity testing, and guaranteed rapid response for field replacements.
Frequently Asked Questions on Industrial Batteries
Standard VRLA AGM batteries experience a 50% reduction in service life for every 8°C temperature rise above 20°C. Pure lead batteries utilize ultra-pure lead plates with automated thin-plate manufacturing, virtually eliminating grid corrosion and allowing reliable operation at temperatures up to 65°C. This significantly lowers cooling energy costs in harsh ambient locations such as outdoor cabinets and desert substations.
In areas with frequent power outages, batteries operate in a Partial State of Charge (PSoC), leading to rapid lead sulphate crystallization on the negative plate. Lead-Carbon batteries add high-surface-area carbon materials to the negative electrode, acting as a supercapacitor to absorb high charge currents and eliminate sulphation, providing up to 7–8 times the cycle life of traditional VRLA batteries.
Our monitored battery plants integrate individual cell voltage, internal resistance, and ambient temperature monitoring over DNP3, Modbus RTU/TCP, or SNMP protocols. Integrated LiFePO4 systems feature active BMS boards that relay real-time state-of-charge (SoC) and state-of-health (SoH) diagnostics directly to SCADA control rooms.
Need Technical Guidance or Battery Sizing Schedules?
Provide your load profile, required autonomy time, and ambient temperature details for a customized sizing recommendation.