ISO 9001:2015 Certified  |  38+ years of power engineering for critical infrastructure
Sector-Specific Engineering

Industrial DC Power Solutions by Industry

Mission-critical power conversion, charger, and UPS architectures engineered for zero-downtime operations across harsh industrial environments.

Proven Field Reliability

Custom & Standardized Power Architectures Built for Critical Assets

With over 38 years of power engineering expertise, Helios Power Solutions designs, builds, and supports industrial-grade DC and AC systems. From electrical substations to deployable tactical defense units, our solutions meet rigorous global standards, ensuring operational continuity where power failure is not an option.

Electrical substation DC battery chargers and power automation systems

Power Utilities & Substations

High-reliability 24V, 110V, 125V, and 220V VRLA/NiCd switchgear power systems designed for tripping and closing duty, SCADA automation, and transformer protection.

Key Standards: IEC 61850, IEEE 485, DNP3 / Modbus RTU SCADA integration.
Defence military grade rugged power distribution unit

Defence & Rugged Systems

Shock-mounted, EMC-hardened power supplies, 1U multi-output distribution units, and portable 3-phase chargers engineered to survive extreme field environments.

Key Standards: MIL-STD-810G shock/vib, MIL-STD-461 EMC, conformal coating.
Critical infrastructure fail safe DC power backup

Critical Infrastructure

Fail-safe power conversion for municipal water treatment, airport traffic control, security hubs, and tunnels with redundant N+1 rectifier configurations.

Key Standards: Seamless changeover, IP-rated outdoor cabinets, remote battery monitoring.
Telecom and land mobile radio DC power plant

Telecom & Land Mobile Radio (LMR)

Compact, high-density 12V/24V/48V modular DC plants with low-voltage disconnect (LVD), high efficiency rectifiers, and remote SNMP monitoring for critical comms towers.

Key Standards: High power density, hot-swappable shelves, TCP/IP monitoring.
Railway signaling and traction DC power systems

Rail & Urban Transit

Trackside and onboard DC/DC converters, pure sine wave inverters, and battery chargers certified to withstand high vibration and wide temperature swings.

Key Standards: EN 50155 railway compliance, wide DC input voltage ranges.
Mining and heavy industrial heavy duty power conversion plant

Mining, Oil & Gas

Heavy-duty power systems for upstream, midstream, and process operations. Engineered for high ambient dust, corrosive gas exposure, and 24/7 continuous duty.

Key Standards: Rugged IP-enclosures, active harmonic filtering, boost/float management.
Engineering Specification Guide

Sector Compliance & System Selection Matrix

Consult this breakdown of typical system architectures, voltage requirements, and regulatory standards across key industrial sectors.

Summary of typical system specifications engineered by Helios Power Solutions for global procurement projects.
Industry Sector Typical DC Output / Topology Core Application Scope Critical Design Compliance
Power Utilities 110V / 125V / 220V DC Charger + Battery Switchgear tripping/closing, relay protection, SCADA RTUs IEC 61850, DNP3, IEEE 485, temperature-compensated charging
Defence Platforms 28V DC, Custom Multi-Output (1U Rack / Field Portable) Tactical communications, vehicle electronics, deployable chargers MIL-STD-810G, MIL-STD-461, conformal coating, rugged casing
Telecom & LMR -48V DC / 12V DC Modular Hot-Swap Rectifiers Wireless basestations, emergency communications, microwave links High efficiency (>96%), SNMP, LVD battery protect, N+1 rack redundancy
Rail & Transit 24V, 48V, 72V, 110V DC Converters & Inverters Onboard passenger info, door controls, trackside signaling EN 50155, EN 50121-3-2 EMC, extended operating temperature (-40°C to +70°C)
Mining, Oil & Gas 24V / 48V Heavy Duty DC UPS & Inverter Systems Distributed control systems (DCS), safety shutdown, telemetry High IP rating, vibration mitigation, immunity to voltage sags
Custom engineered multi-output industrial power distribution system ISO 9001:2015 Certified Manufacturing & Testing Facilities
Engineering Value Add

Why International Procurement Teams Partner With Helios

Off-the-shelf power supplies often fail in extreme ambient temperatures or under complex electrical loads. Our internal engineering department adapts established platforms to match your exact site conditions.

  • In-House Factory Acceptance Testing (FAT): Full load testing, heat-run trials, and SCADA protocol verification prior to dispatch.
  • Complete Technical Documentation: As-built schematics, 3D CAD modeling, and comprehensive maintenance manuals.
  • Lifetime Spares & Obsolescence Support: Planned lifecycle support for 15-25 year operational infrastructure assets.
  • Global Engineering Support: Technical support hubs operating across Australia, New Zealand, Singapore, and Dubai.

Need Technical Specifications or System Drawings?

Download our comprehensive product catalog or consult directly with our power application engineers.